Cosmetic aerosols, such as sprays and mists, are widely used in the beauty industry for their convenience and uniform application. The production process involves several precise and controlled steps to ensure quality, safety, and efficacy. Here’s a detailed overview of the entire process:
1. Raw Material Preparation
- Material Procurement: Active ingredients (e.g., skincare actives), solvents, propellants (commonly propane or butane), cans, and valves are sourced from certified suppliers.
- Quality Inspection: Raw materials undergo stringent quality checks to meet purity, safety, and compliance standards.
2. Formulation and Mixing
- Ingredient Weighing: Ingredients are measured according to the precise formulation.
- Blending: Active ingredients and solvents are mixed using industrial mixing equipment to achieve homogeneity.
- Filtration: The mixture is passed through fine filters to eliminate impurities and ensure a smooth formulation.
3. Can Preparation
- Cleaning: Aerosol cans (metal or plastic) are cleaned thoroughly to remove any contaminants.
- Drying: After washing, cans are dried using compressed air or heat to eliminate moisture.
4. Filling Process
- Liquid Filling: The prepared formulation is filled into the cans using automated filling machines.
- Valve Placement: Valves are securely crimped onto the cans to ensure an airtight seal.
- Propellant Injection: Propellants are injected into the cans under controlled pressure through the valve system.
5. Leakage and Pressure Testing
- Leak Testing: Filled cans are submerged in a water bath or subjected to other leak-detection methods to identify potential leaks.
- Pressure Testing: The cans are tested to ensure they can withstand the internal pressure without deformation or rupture.
6. Labeling and Packaging
- Nozzle Assembly: Spray nozzles or applicators are installed on the cans.
- Labeling: Labels with product details, usage instructions, and regulatory information are affixed or printed directly on the cans.
- Secondary Packaging: Products are boxed in cartons or wrapped in shrink film for added protection during transit.
7. Quality Assurance
- Product Testing: Finished products undergo various tests, including spray pattern evaluation, stability tests, and microbiological assessments.
- Batch Sampling: A portion of each batch is retained for ongoing quality monitoring and future reference.
8. Storage and Distribution
- Storage: Finished aerosol products are stored in temperature-controlled warehouses to maintain stability.
- Shipping: Products are transported following safety regulations for pressurized containers, ensuring they reach distributors and retailers in optimal condition.
The production of cosmetic aerosols adheres to strict safety and environmental standards. Propellants used are carefully managed to minimize environmental impact, and we often adopt eco-friendly alternatives like compressed air or nitrogen when feasible. Additionally, recycling programs for aerosol cans are encouraged to promote sustainability.
We specialize in the research, development, production, and sales of aerosol beauty and personal care products. Our advanced formulation laboratory and 10 00 00 class manufacturing facility, certified to European and American GMPC standards, ensure the production of high-quality products that meet global expectations.
With a professional team skilled in R & D, production, design, and sales, and supported by a robust logistics network, we deliver efficient and reliable service. Veslee products are highly sought after in Europe, the U .S., Australia, the Middle East, Africa, and Southeast Asia.
Committed to sustainability, we focus on creating organic, natural products while adhering to industry safety standards. From professional aerosol hair care to beauty solutions, every Veslee formula is crafted with precision and care.
Partnering with us means unlocking customization services tailored to your brand’s vision. We offer a diverse range of aerosol products with fast production cycles, combining premium quality and cost-efficiency to meet your business needs. We also provide G M P C, I S O 2 2 7 1 6 certifications, ensuring compliance with global market standards.
Choose Veslee as your trusted partner for high-quality aerosol products. Let us help turn your vision into reality and drive your brand’s success worldwide.